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Anhui Herrman Impex Co.,Ltd
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 Click to enlarge image
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 Model Number |
JC-1250/1+4 |
JC-1250/1+4 Cradle type Lay-up machine
1.use of equipment:
This machine is mainly used for the laying-up of rubber or plastic insulation cable.
2.Main technical parameters:
2.1max single wire dia Φ25mm
2.2 rotating speed of stranding cage 12.3～29.5r/min
2.3 stranding pitch 127～2255mm
2.4 tractor line speed 24m/min
2.5 max speed of common taping device 260r/min
2.6 max speed of armoring 258r/min
2.7 绞笼内放线盘规格 PN1250mm
pay-off reel in cage
2.8 后放线盘规格 PN1250mm
back pay-off reel
2.9 收线盘规格 PN1250～PN2500mm
take-up reel
2.10 设备中心高 1000mm
central height
2.11 主电机功率 30KW(DC)
main motor power
3. 部件组成
Main component
3.1Φ1250无轴式放线架 1套
Φ1250 end-shaft pay-off stand 1 set
3.2 井式导线架 1套0.05
well-shaped guiding stand 1 set 0.05
3.3 四盘绞笼 1套12
4 reels stranding cage 1 set 12
3.4 双列模座 1套
double compacting stand 1 set
3.5 机械计米器 1套
counter device 1 set
3.6 普通绕包头 1套
common taping device 1 set
3.7 40钢带头 1套
40typing band head 1 set
3.8 Φ2000单牵引装置 1套
Φ2000haul-off device 1 set
3.9 Φ2500无轴式收排线架 1套
Φ2500 end-shaft winding & traversing stand 1 set
3.10 传动系统 1套
transmission system 1 set
3.11 电控系统 1套
electric control system 1 set
3.12 安全围栅 1套
safety stockades 1 set
4. 各主要部件的结构说明和技术参数
structure and technical parameters of main units
4.1Φ1250无轴式放线架
Φ1250 end-shaft pay-off stand
4.1.1放线盘规格 PN630～PN1250mm
pay-off reel PN630～PN1250mm
4.1.2 放线张力机械摩擦控制
pay-off tension is controlled by mechanical friction.
4.1. 3无轴式电动夹紧、放松线盘，电动升降线盘
adopting power pre-twisting and power end-shaft clamping
4.2四盘绞笼
four reels cage
4.2.1放线盘规格 PN1250
pay-off reel
4.2.2绞笼转速 12.3～29.5r/min
rotate speed of stranding cage
4.2.3成缆节距 127～2255mm
cabling pitch
4.2.4绞体变速箱具有6级变速,且具有左、右向及空档功能。
The stranding speed of gearbox have 6 grades. we can control the turning rotator or put it into neutral position
4.2.5放线张力机械摩擦控制,可以调节。
pay-off tension is controlled by mechanical friction and can be adjusted.
4.2.6可实现回扭或无回扭绞合。
Reach back-twist and no back-twist stranding
4.3 普通绕包头
common typing device
4.3.1 适用电缆外径 Φ10～Φ100mm
typing cable dia
4.3.2 绕包头形式 4盘
typing form 4 reels
4.3.3 带盘规格(外径�外宽) Φ400�(15～60)mm
reels specification(out of dia X out of width)
4.3.4 转动体转速 116～260r/min
rotate speed
4.3.5 包带节距 11.3～183mm
taping pitch
4.3.6 绕包头具有6级变速,且具有左右向及空档功能
the typing speed of gearbox has 6 grades,we can control the turning of rotator or put it into neutral position
4.3.7 包带张力机械摩擦控制,可以调节
typing tension is controlled by mechanical friction anf can be adjusted.
4.4 40钢带头
40typing band head
4.4.1适用电缆外径 Φ10～Φ100mm
typing cable dia
4.4.2钢带头形式 2盘
typing band head form 2 reels
4.4.3 钢带宽度 ≤40mm
width of typing band
4.4.4 带盘直径 F710mm
dia of reel
4.4.5 铠装头转速 116～258r/min
rotate speed of armoring head
4.4.6 铠装节距 12～206mm
armoring pitch
4.4.7 放带张力机械摩擦控制,可以调节.
Tension is controlled by mechanical friction anf can be adjusted.
4.4.8 钢带头具有6级变速,且具有左右向及空档功能.
The speed of typing head have 6 grades,we can control the turning rotator or put it into neutral position.
4.5 1.600kg平皮带牵引
600kg flat-band haul-off device
4.5.1最大牵引力 1600kg
max traction
4.5.2适用线缆外径 Φ10～Φ100mm
cable dia
4.5.3 皮带的接触长度 1900mm
touch lengh of band
4.4.5皮带宽度 120mm
width of band
4.4.6 气缸对数 6对（缸径Φ80mm）
pair of air cylinder 6 pairs(dia of air cylinder is Φ80mm)
4.4.7上下平皮带牵引形式，气动压紧，气动张紧。
Up-down flat band haul-off form, pneumatic press and tension
4.4.8 进出线口均有井字导棍。
Well-shaped guiding stick in each wire
4.6 F2500无轴式收排线架
F2500 end-shaft winding & traversing stand
4.6.1 收线盘规格 PN1250～PN2500
take-up reel
4.6.2 最大收线速度 35m/min
max take-up speed
4.6.3 收线电机 8kg.m
take-up motor
4.6.4 排线最大直径 F100mm
max pay-off dia
4.6.5 最大载重 12T
max loading capacity
4.6.6 结构为无轴式, 电机及丝杆升降线盘，电动夹紧或放松线盘，排
线可跟踪收线速度,排线节距无级可调。
The structure is end-shaft type. Adopting power lifting or lead screw reels. Traversing runs after winding speed. Traversing pitch can be adjusted in no step.
4.7 机械传动系统
transmission system
4.7.1 主传动电机功率 30KW(直流电机)
main motor power
4.7.2 机械传动系统包含有主电机，主减速箱、传动地轴等。
The system includes main motor, main reduction gearbox, transmission shaft ect.
4.8电气传动及控制系统
electric transmission and control system
4.8.1 本机电源为: 三相五线制, 380V(±10%), 50HZ
power supply: 3 phase, 5 wire, 380V(±10%), 50HZ
4.8.2 主传动控制采用全新的全数字英国欧陆不可逆直流调速装置，整
机控制由西门子可编程控制器管理。
The main transmission adopts no reversible DC control,adopting England EUROTHERM drives to adjusted speed, the SIEMENS PLC to control the whole line.
4.8.3本机设有下列保护:
the machine has following protection measures:
4.8.3.1 直流调速装置故障报警
DC speed regulator trouble alarm system
4.8.3.2 收排线过载保护、电源保护
power protection, take-up overloads protection.
4.8.3.3 断线保护
wire breaking protection
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